Corn gluten or corn gluten feed is a by-product that comes from the wet milling industry or from manufacturers of starch, syrups, oils and sweeteners which make use of corn starch production process. Corn gluten feed is readily available in the USA and is also produced in bulk quantities in India. Indian origin corn gluten is known for its high quality and the many uses it serves. One of the main uses of corn gluten is as a livestock feed. It is a good feed for beef cattle but there is a certain way in which it should be utilized to get its maximum advantage and benefits. The following are some of the ways to utilize corn gluten as a livestock feed.
• Corn gluten feed is mainly made of steep liquor and corn bran. The steep liquor inclusion affects the final colour and the nutritive quality. This feed is available in two different forms-wet and dry form. • It can be purchased in two forms, depending upon the exact use-in the form of a meal or in the form of pellets. Since the process of wet milling removes the starch as well as the oil, the resultant corn gluten has high amounts of crude protein. The protein quantity averages 23.5% but in some cases, it can also be in between 16 to 30%. • The energy valve of corn gluten feed is similar to that of corn but the difference is that the energy in corn comes from starch whereas, in case of gluten, it comes from the dietary fiber content. It also consists of some amount of fat which tends to raise the energy density of the diet. • It is important to remember that since corn gluten offers both protein and energy, the relative economic value of the feed greatly depends on upon the relative price of corn as well as a protein supplement like soybean meal. • The totally digestible nutrients or TDN value of CGF or corn gluten feed is about 75 to 83% and this in comparison to that of whole grain which has TDN of 88% is slightly less. • There are some cautions that must be observed when using corn gluten feed as a livestock feed. The sulphur concentration of CGF is a little high in comparison to the requirement of animals. What happens is that sulphur dioxide is added during the process of wet milling so as to help with the process of extraction of starch. Feeding huge amounts of CGF with high sulphur concentration can result in toxicity and even death of the animal. Therefore one must take caution and always choose a manufacturer that doesn’t include high S concentration. • Another caution in using corn gluten as livestock feed is high phosphorus concentration. High concentration of phosphorus in this feed can cause urinary calculi in cattle and hence one must remain careful about this as well. To purchase the corn gluten's best quality in bulk amounts, you can choose HL Agro as the bulk manufacturer & exporter of corn gluten.
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The process of separating the starch from corn is one which involves several steps and procedures. The corn starch thus obtained is from the endosperm of the kernel and is used in the production of several foods and other items. The main aim of the corn starch production process is to release the starch from the cell structure and that too by ensuring that the germ is not damaged. When the process is over, 4 main derivatives are obtained and they are starch, fiber, germ and gluten. The following is a brief of the corn starch production process:
1. Corn cleaning and steeping This is the first stage of the process and is done to free the corn of all kinds of impurities. After cleaning, the corn is soaked in water so that it doubles in size. Now the gluten bond weakens and the starch is thus released. 2. Milling, germ separation and drying The second stage of the corn starch production process is one in which corn is coarsely milled so that the germ is separated from the fiber, gluten, and starch. This process takes place in two main steps and for this, two discs as well as 2 germ separations hydro cyclones are employed. The corn germ which is thus obtained has corn oil and is made to remove from the slurry, washed and then removed from the water. 3. Grit milling and fiber washing Fine milling process takes place by a special kind of a mill that grinds the harder parts of the corn. The starch is thus removed completely and fiber is kept coarse. Now the grit milk which has fine as well as the coarse fiber is pumped and is made to go through starch extraction and counter fiber washing processes. Now, what happens is that the washed fiber leaves the system and is removed from the water and dried. 4. Starch and gluten separation, starch washing The 4th step of the corn starch production process is starch and gluten separation from the starch milk which is obtained from the previous step. In this process, the starch left leaves the separator as the under flow whereas, on the other hand, the gluten leaves the separator as over flow.Gluten dewatering and drying 5. Gluten dewatering and drying Now the next step is the concentration of gluten in the disc nozzle separator as heavy phase, followed by leaving of gluten through the nozzles. After this, the resultant concentrated gluten is made to go through a centrifugal decanter before drying process. 6. Starch dewatering and drying The starch slurry obtained is now dewatered through rotary drum filters or peeler centrifuge. Now the dewatered starch cake is made to go through drying equipment and dried. Indian corn starch is believed to be of the highest quality in the world and companies like HL Agro are surely responsible for this. Corn starch manufacturers & exporter, HL Agro caters to the unique starch requirements of the worldwide markets. If you wish to purchase bulk corn starch or any other corn derivatives, you can contact the company for the most superior quality possible. A highly processed product, glucose syrup has the ability to enhance color, texture, flavor & stability of multifarious cuisines & baking products. The liquid glucose syrup finds its applications in a variety of products like confectionery, beverages & other dairy products.
Glucose syrup is a form of liquid sweetener which is made from hydrolyzing glucose molecules through the strings of glucose that make up starchy foods. Potato, corn, rice and wheat starches are most commonly used to make the glucose syrup. As added sugars, glucose syrup & corn syrup are very much similar to each other. The glucose syrup is usually made from corn starch, so the terms “glucose syrup” and “corn syrup” are often used interchangeably. Either of them is aqueous solutions of several compounds, principally glucose, dextrose, and maltose in distinct proportions. The real difference, however, is that the glucose syrup being an invert sugar will not return back to the crystal form as the corn syrup verily does. Liquid glucose can be readily used as a substitute for sugar or honey in various cuisines that demand a lesser degree of sweetness. The glucose syrup has drastically replaced sugar in energy drinks & commercially produced lemonade. It also finds its application in cough medication & vitamin tonics. The liquid sweetener with a remarkable flavor & volume enhancing capabilities endorses superior results in culinary applications. Nevertheless, it is always advisable to limit your intake of any of the additives to latch on a sanguine health status. A Look into Nutrition: Nutritional profile of the liquid glucose syrups may vary basis the manufacturer & source of sugar in the respective syrups. As a matter of fact, both the syrups are a concentrated source of calories with minimal nutritional value. A one tablespoon serving of a corn syrup holds 70 calories, 17 grams of carbs and 6 milligrams of sodium. How to Use? Liquid glucose can be comfortably used as an ingredient in multifarious recipes. The glucose syrup exhibits an exceptional ability to control sweetening and thus, are commonly added in bakery and confectionery items. Moreover, it lends the optimal volume & texture which helps in achieving the desired physical characteristics of various cuisines. The latent consistency levels empower the sweetener to prevent crystallization and make them a perfect choice for candies and frozen dessert recipes. You can also use the glucose syrup as a sweet glaze for ham, poultry or fish or as the sweet element in a sweet-and-sour Asian dish. How to Store?
Sesame seeds are one of the best and oldest known oilseeds in the world. These seeds are not only the healthiest seed varieties but also ones which are known for their nutty flavour and texture all around the world. The seeds have to go through a detailed processing procedure before the final outcome can be obtained and are then used for cooking and other purposes. The procedures involve cleaning and peeling which is done through appropriate machinery. The following are some more details of the cleaning & peeling processes of the sesame seeds plant ingeniously used in sesame seeds manufacturing.
The sesame seeds cleaning and peeling plant plays an important role in sesame seed processing procedure. The sesame seeds plant can peel both white or black sesame seeds very efficiently and even in bulk quantities. This also helps to improve the sesame economic benefits and the overall utilization value. The peeling machine has a vertical structure and is easy to operate. Well known Sesame seed manufacturing companies like HL Agro use large sized cleaning and peeling machines so as to be able to produce large content of seeds every year. The whole sesame seeds plant require alkaline water in order to soak the raw materials and to separate sesame skin as well as the kernels by washing. Thus this process is termed as wet method cleaning and peeling. The following is a step by step description of the manufacturing and production process followed by HL Agro and other sesame seed manufacturing companies. 1. Cleaning- The first step of the process if cleaning where the big and small impurities are removed. 2. Removing- The next step involves removing the sesame that is not full and this is done through rotary sieve. 3. Colour Sorter- The next stage of the processing process involves colour sorting in which the kernels with different colours are sorted using a computer colour sorter. 4. Sesame Grading- A classifying equipment is used to select similar sesame in this step. 5. Soaking- The sesame is conveyed to blender by a transmitting tube and then soaked for 30 minutes in water. 6. Peeling- A vertical machine or cylinder peeler is used to make the sesame go through relative movement in the container. This is done to remove sesame skin by using friction. 7. Separation- This is the process of separation of the skin and the kernel so that sesame can be softened by adopting the best soaking technology. 8. Drying- The seeds are now finally dried by using a sesame and water gravity ratio of 1:2. These processes are followed throughout the year in sesame manufacturing plants and in such a way that the yield can be maximized to the best extent. Sesame Seeds Exporters, HL Agro maintains a fully automated processing plant for cleaning & peeling the sesame seeds to make them export -ready for global locations. Indian sesame seeds are one of the most popular seeds in the world and also the most nutritious. These seeds are cultivated and harvested mostly in tropic climates and weather conditions across the world and some of the countries which are top producers and exporters are India, Thailand, Mexico and others. India is known for its rich sesame seed production and is the number 1 exporter of these seeds. To know more about the Indian sesame seeds, you can go through the following given information.
Organic sesame seeds, their oil and their powder are used extensively in Indian recipes and dishes. In this country, sesame crop is cultivated as Kharif, summer and as a semi-rabi crop as well. These Indian sesame seeds are available in two main colours-black and white but other varieties like red sesame and yellow sesame can be found too. About 75% of the Indian sesame seeds are cultivated during the Kharif season in the subcontinent. Some of the local names of Indian sesame seeds are til, ellu and tul. Some parts of the country in which these seeds are mainly grown include West Bengal, Gujarat, Uttar Pradesh, Tamil Nadu, Andhra Pradesh and Madhya Pradesh. The sesame crop is known to thrive well on soils which have neutral soil. For better growth performance, one must make sure that the soil is well drained and light loamy. The soil pH range should be 5.5 to 8.0. Companies like HL Agro and other major players in the sesame industry in India make sure that the soil in which the seeds are grown is not too sandy or saline. The sesame crop can be cultivated at heights or elevations of up to 1250 m. The crop does not grow or perform well in prolonged droughts or frost conditions. Even heavy rains are not suitable for the crop to grow. Since sesame crop is a tropical crop, the crop requires hot conditions at the time of its growth for the maximum produce. For sesame cultivation, the ideal temperatures are between 25 degree Celsius and -30 degree Celsius. Both extremely low temperatures as well as extremely high temperatures may affect the growth of the crop. The land on which the sesame crop is cultivated must be ploughed using a tractor or a country plough. It must also be harrowed so as to bridge the soil to fine tilth. Farm manure too must be added while the soil or bed is being prepared. As far as the seed rate is concerned, the sowing method and variety of seed may be decided factors. The sowing of the seeds must be done in line or in the broadcast. Companies like HL Agro are involved in the wide-scale production of the best quality Indian sesame seeds, invariably high in purity, aroma & vital nutrients. Indian sesame seeds are one of the most popular seeds in the world and also the most nutritious. These seeds are cultivated and harvested mostly in tropic climates and weather conditions across the world and some of the countries which are top producers and exporters are India, Thailand, Mexico and others. India is known for its rich sesame seed production and is the number 1 exporter of these seeds. To know more about the Indian sesame seeds, you can go through the following given information.
Organic sesame seeds, their oil and their powder are used extensively in Indian recipes and dishes. In this country, sesame crop is cultivated as Kharif, summer and as a semi-rabi crop as well. These Indian sesame seeds are available in two main colours-black and white but other varieties like red sesame and yellow sesame can be found too. About 75% of the Indian sesame seeds are cultivated during the Kharif season in the subcontinent. Some of the local names of Indian sesame seeds are til, ellu and tul. Some parts of the country in which these seeds are mainly grown include West Bengal, Gujarat, Uttar Pradesh, Tamil Nadu, Andhra Pradesh and Madhya Pradesh. The sesame crop is known to thrive well on soils which have neutral soil. For better growth performance, one must make sure that the soil is well drained and light loamy. The soil pH range should be 5.5 to 8.0. Companies like HL Agro and other major players in the sesame industry in India make sure that the soil in which the seeds are grown is not too sandy or saline. The sesame crop can be cultivated at heights or elevations of up to 1250 m. The crop does not grow or perform well in prolonged droughts or frost conditions. Even heavy rains are not suitable for the crop to grow. Since sesame crop is a tropical crop, the crop requires hot conditions at the time of its growth for the maximum produce. For sesame cultivation, the ideal temperatures are between 25 degree Celsius and -30 degree Celsius. Both extremely low temperatures as well as extremely high temperatures may affect the growth of the crop. The land on which the sesame crop is cultivated must be ploughed using a tractor or a country plough. It must also be harrowed so as to bridge the soil to fine tilth. Farm manure too must be added while the soil or bed is being prepared. As far as the seed rate is concerned, the sowing method and variety of seed may be decided factors. The sowing of the seeds must be done in line or in the broadcast. Companies like HL Agro are involved in the wide-scale production of the best quality Indian sesame seeds, invariably high in purity, aroma & vital nutrients. Sesame seeds are one of the oldest known oilseeds in the world and also the healthiest ones. These seeds grow in pods and are derived from sesame plants. Due to the presence of abundant vitamins, minerals and antioxidants in them, they are widely used in many cuisines and recipes across the world and are hence very popular too. Due to their high demand, there are a lot of sesame seed manufacturer and exporter companies, based in high yield areas of the world. But not all sesame seed manufacturer are at the same level of expertise and experience. The following are some of the qualities, characteristics, and signs which define an excellent sesame seed manufacturing company.
• A Great Infrastructure Besides being located in high sesame seed cultivation or yielding area, a good sesame seed manufacturer is one which has a great infrastructure in place. This includes a fully automated processing plant certified by ISO, state of the art machinery, latest technological equipment and use of cutting edge technology. The machinery must be such that it should be able to produce all different varieties of sesame including white sesame seeds, black sesame seeds, hulled sesame seed, unhulled sesame seeds and organic sesame seeds. • Bulk Production Another sign of a good sesame seed manufacturer or sesame seed exporter is the ability to produce bulk amounts of seeds every year. HL Agro, which is one of India’s leading producers of these seeds & has the ability to produce a whopping 22000 MT of natural sesame seeds & hulled sesame seeds every year and this sure is a sign of excellence of the company. HL Agro is a well-known sesame seed manufacturer & exporter that competently caters to the bulk requirements of the global markets. • Focus on Food Safety Just producing bulk amounts of sesame seeds and having a good infrastructure is not enough. The sesame seed manufacturer must also be able to focus on food safety and seed quality. A good sesame seed manufacturer is one which pays a lot of attention to producing premium quality seeds day after day. One of the ways in which this can be done is by setting up proper research and development centers or using a third party company for the testing of the seed quality. • Social Responsibility Another quality which sets apart a good sesame seed manufacturer from an average one is the social responsibility factor. An excellent sesame seed manufacturer is one which performs all activities in such a way that minimum damage is done to the environment and the society as a whole. Companies like HL Agro make use of effluent treatment plant, waste management techniques and have employed green zones just to minimize damage to the environment. HL Agro is one of the few sesame seeds manufacturers & sesame seed exporters which truly meet all these characteristics and have established a strong position in the industry. Sesame seeds are often considered one of the healthiest seeds on the planet and also one of the oldest. There are many evidences that these seeds were used widely by ancient Babylon and ancient Chinese for eradication of age related diseases as well as for preventing premature greying of hair. Natural sesame seeds are given a lot of importance in Traditional Chinese medicine (TCM). Known as Heizhima in Mandarin these seeds can be eaten raw and also in their cooked form. The following are some of the best-known benefits of sesame seeds according to Traditional Chinese medicine.
• The number one benefit that white sesame seeds or black sesame seeds offer is their ability to combat aging and fighting illnesses which are related to old age. • TCM states that sesame seeds move through the liver, large intestine and kidney meridians and channels inside the body through which the vital energy or Qi travels. For the body to function properly and healthily, it is very important for the flow of Qi to be smooth and unhindered. • Sesame seeds are sweet tasting seeds which are neutral in nature and often regarded as a yin tonic in Chinese medicine. Yin is that element which is responsible for the cooling and moistening of the body. So when there is lack of yin there is an imbalance between the yin and yang and this can affect the health. What this yin deficiency also does is that it affects the kidneys and some signs of this problem include sore throat, night sweats and a red tongue. When it affects the liver, the signs include red and dry eyes, irritability and a quick pulse. • Black sesame seeds are considered an amazing way to address the yin deficiency in the kidneys as well as the liver. One can either consume these seeds alone or in combination with herbs like rehmannia root and glossy privet fruit so as to nourish the blood as well as the jing. Jing is basically a substance that is used for regeneration and reproduction in the body. • Black sesame seeds are also considered helpful for the large intestines since they have a moistening effect which can promote regular bowel movements. These seeds can be used in combination with hemp seeds and Chinese angelica for this very purpose. India is one of the top producers and exporters of sesame seeds in the world. Sesame seeds are widely used in Indian cuisine and recipes and promote health and well-being. A well-known sesame seeds manufacturer, HL Agro ranks amongst the top-notch sesame seed exporters in India, thriving globally basis its wide scale production abilities of hulled and unhulled varieties of the Indian sesame seeds. Sesame seeds are one of the healthiest seeds in the world and are known for their high oil content. Whether it is black sesame seeds or white sesame seeds, hulled sesame seeds or unhulled sesame seeds, each variety and type offers incredible nutritional benefits and uses. There has always been a debate whether it is more beneficial to eat raw natural sesame seeds or roasted ones. While both varieties consist of similar quantities of vitamins, minerals, fibers and antioxidants, there are a few nutritional differences which must not be ignored. The following are a few of them which will help you understand which is a better option-raw natural sesame seeds or roasted sesame seeds.
Fat and Calories As far as the calories are concerned, where on one hand, one ounce of raw and dried natural sesame seeds contain 163 calories, the same quantity of roasted sesame seeds contain 160 calories. Similarly, one ounce of natural sesame seeds contains 14.11 grams of fat and the same quantity of roasted sesame seeds contain 13.61 grams of fat. None of the varieties have any cholesterol which is a positive about natural sesame seeds. Protein Content Where on one hand, one ounce or raw and dry sesame seeds consist of 5.03 grams of protein, the same amount of roasted sesame seeds consist of 4.81 grams of protein which is slightly less. Thus if you are looking from a protein point of view, natural sesame seeds are a better option. Minerals Both raw and roasted sesame seeds are loaded with amazing and essential minerals. However as far as the differences are concerned, 1 ounce of dry and raw natural sesame seeds consists of more minerals than the roasted varieties. 1 oz of raw and dry sesame seeds contain 291 mg of calcium, 9.77 mg of selenium, and 4.13 mg of iron but on the other hand, the same amount of roasted sesame seeds contain fewer minerals. Vitamins It is important to note that both raw and roasted sesame seeds contain absolutely no Vitamin A, C, D, E and K. However both varieties consist of 0.22 mg of thiamin and 0.07 mg of riboflavin in 1 oz of quantity. This means that no matter which form of seeds you consume, they will provide you with the same vitamin content. Sesame seeds manufacturers like HL Agro produce both hulled sesame seeds and unhulled natural sesame seeds, both of which can be consumed in raw and roasted forms. The sesame seed exporter, HL Agro is one of the leading ones in India and produces huge quantities of hulled & natural sesame seeds for local and export purposes. Now that you know the differences between roasted & natural sesame seeds, you can choose which form suits your nutritional requirements more. Sesame seeds are considered one of the healthiest seeds in the world and why not! Sesame seeds are obtained from sesame crop and are one of the oldest oilseed crops known to mankind. The sesame crop is naturalized in tropical regions and is cultivated for the edible seeds which grow inside pods. Most of the wild varieties of the crop are found in Africa and India. India ranks amongst the bulk manufacturers and top sesame seeds exporters around the world. Following are some more information and reasons for the making India, the ace sesame seeds exporters around the globe:
Sesame seeds are flat, oval shaped tiny seeds which have a crunchy and nutty texture and are used all over the world in food recipes and skin care products. With the scientific name sesamum indicum, these seeds are grown and manufactured in bulk quantities in India, Mexico, Africa and China etc. The seeds grow naturally in pods and are cultivated from edible seeds. They come in a lot of varieties and variants viz. natural white sesame seeds, hulled white sesame seeds, black sesame seeds, brown sesame seeds, all of which find use and application over the globe. There are many well-known sesame seeds manufacturers & exporters of sesame seeds or sesame oil in India and most of them follow the same sesame seeds manufacturing process to produce them in bulk. The following is a step by step description of the process of sesame seeds manufacturing:
Sesame seed processing: The sesame seeds manufacturer need big processing plants and the correct machinery in-house to appropriately process the sesame seeds. The processing is broadly carried out in three main steps which are cleaning, dehulling and sorting. Since there are two kinds of sesame seeds-hulled and unhulled, the unhulled seed lot does not need to go through the dehulling process. The sesame seeds manufacturer adopt the following steps for manufacturing & processing the sesame seeds: Step 1: Cleaning
Black sesame seeds are a kind of sesame seeds which are blackBlack sesame seeds are a kind of sesame seeds which are black in color and are commonly used in many cuisines across the world. Besides being known for their nutty taste and coffee like aroma, black sesame seeds have a strong nutritional profile and are packed with numerous health benefiting vitamins, minerals, and other elements. These seeds are full of fiber and antioxidants and are often labeled as a ‘superfood’. Due to the presence of so many amazing nutrients, these seeds showcase anti-aging benefits as well. To know the nutritional profile of black sesame seeds in detail, you can go through the following given information.
• Iron and B Vitamins Black sesame seeds are packed in with a lot of iron and B Vitamins, both of which are essential for the health. Both iron and B Vitamins help to boost memory, lower likelihood of premature greying and rewind signs of aging. Having sesame seeds on a regular basis is thus recommended. • Magnesium and calcium Black sesame is known for its high content of calcium and this calcium helps to strengthen bones and teeth. Calcium is essential for all of us and also helps to prevent osteoporosis and arthritis among the elderly. Moreover, both calcium and magnesium help to protect against many kinds of heart conditions by normalizing the blood pressure levels. They reduce headaches, tensions and inhibit the blood vessel spasms. Magnesium also helps to relax the muscles and promotes regular and deep sleeping patterns. • Copper Black sesame seeds are an excellent source of copper which is an anti-inflammatory mineral which decreases swelling and pain that is related to inflammatory conditions like arthritis. Our bodies heavily depend upon copper so as to stimulate the collagen and elastin building enzymes. These enzymes help to provide a certain structure to the joints, skin and the bones. • Zinc Black sesame seeds are also loaded with zinc which helps build and maintain immunity. Zinc is also important for the bone density and thus black sesame seeds avoid the risk of bone fractures and osteoporosis. • Sesamolin and sesamin Both sesamin and sesamolin belong to a group of dietary fibers known as lignans and are present in black sesame seeds in bulk amounts. These fibers help to lower the cholesterol levels in the blood and also avoid liver damage through free radicals. Now that you know the nutritional profile of black sesame seeds, you may now understand how important and beneficial these seeds are for human health. Both hulled sesame and unhulled varieties of the sesame seeds can be equally beneficial. HL Agro is one of India’s leading producers and exporters of sesame seeds . |
AuthorH.L. Agro Products is a noted manufacturer & exporter of sesame seeds, corn starch & corn derivative products from India.. Archives
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